Kip Hanson

Kip Hanson finished school in 1979 and got a job at a small machine shop in Minneapolis. Over the next thirty years, he worked his way up and eventually moved into manufacturing consulting and freelance writing. Today he has nearly 600 published articles across dozens of magazines and websites, covering everything from machinery and tooling to metrology and 3D printing.

Articles & Books From Kip Hanson

Article / Updated 06-18-2019
Manufacturing overall and especially sheet-metal fabrication is a noble, most excellent trade, one that helps to keep our homes warm, our cars safe, our daily chores more enjoyable. Simply put, it’s darned important to modern society. Explore some of the ways you can be successful in your fabrication career. Change things up to success in manufacturing As with many things in life, success in manufacturing is about embracing change.
Article / Updated 09-26-2018
Compared to even a few decades ago, manufacturing of all forms has become decidedly high-tech. Where cranks were once turned and levers pulled, a button is now pushed. And often, the machine controller can take care of that step, too. Machines are getting smarter as well, and more connected than a teenager with an Instagram account.
Fabricating For Dummies
Work your way to fabricating successPeople have been hammering metal into shields, cookware, and ceremonial headdresses for centuries, and fabrication continues to be a popular and growing industry today. Fabricating For Dummies provides you with all the information you need to begin learning about metalworking, or fill any gaps in your existing knowledge in order to advance your career.
Article / Updated 05-10-2018
Fabricating is a broad term. If you make formed-metal parts for refrigerators and late-model Chevys, you’re a fabricator. If you climb tall buildings to weld together hunks of structural steel weighing more than a recreational vehicle, you’re a fabricator. Spend your days bending pipe for jungle gyms? Cutting anti-slip tread plates and expanded metal for screen doors?
Cheat Sheet / Updated 05-10-2018
If you ever sat in the back of the classroom making paper airplanes while the teacher droned on about geometry, Babylonian history, or some other equally boring topic, congratulations! You’re a fabricator. The manufacturing technology just mentioned is called folding, but instead of using human fingers, a folding machine uses ones made of super hard and wear-resistant steel.
Article / Updated 05-10-2018
Back when machine tools were controlled manually, their operators had burly biceps and shoulders like football players from cranking handles and pulling levers all day. Yes, even the men. Today, most machine tools are so easy to operate that even your Great Aunt Sally could do it. That’s because they, like everything else in modern life, are now computerized.
Article / Updated 05-10-2018
Can’t wait to slice into a piece of metal the size of your dining room table? As with machining, it’s important to know as much as you can about any given metal before you attempt to make something with it. For now, here are some of the more common ones you’re likely to encounter on your path to metal mastery.
Article / Updated 05-10-2018
As with many businesses, one of the most challenging aspects to launching a fabricating shop is finding enough work to stay afloat. Making your customers happy will keep them coming back, but it’s important to maintain a disparate customer base to get you through the lean times and grow the company when times are good.
Cheat Sheet / Updated 03-23-2022
Machining was the basis by which the first industrial revolution began, and is just as important a factor to the fourth industrial revolution currently underway. Without machined parts, there'd be no cars or airplanes for a quick trip to visit Aunt Mary. There'd be no cappuccino machines, no Large Hadron Collider, no late-night talk shows, no replacements for your tired knee and hip joints.
Article / Updated 01-26-2018
As with many businesses, one of the most challenging aspects to launching a machine shop is finding enough work to stay afloat. Making your customers happy will keep them coming back, but it's important to maintain a disparate customer base to get you through the lean times and grow the company when times are good.