Lumber in a store is identified by its nominal size, which is its rough dimension before it’s trimmed and sanded to its finished size at the lumber mill. The actual finished dimensions are always slightly different from the nominal dimensions.
For example, what a lumberyard calls 1 inch x 6 inch lumber is in fact 3/4 inch x 5-1/2 inch; and 1 inch x 12 inch lumber is in fact 3/4 inch x 11-1/4 inch. In the following tables, each Material column lists nominal dimensions, and each Dimensions column lists the actual, final measurements.This hive design makes use of rabbet cuts, dado cuts, and finger joints.
If finger joints are just a little too tricky for you, you can use rabbet joints for the deep hive bodies and the medium super. A rabbet joint may not be as strong as a finger joint, but with some weatherproof wood glue plus the nails, it should do the trick.
If you choose the simpler rabbet option, you need to cut a 3/4-inch-wide-by-3/8-inch-deep rabbet along each corner of the short sides of the hive bodies and the short sides of the medium super. Also, you need to cut the long sides of the hive bodies and mediums to 19-1/8 inch when using the rabbet option (rather than the 19-7/8 inch length when using the finger joint option).Quantity | Material | Dimensions | Notes |
---|---|---|---|
2 | 1" x 12" clear pine | 22" x 1-7/8" x 3/4" | These are the side rails. Dado 3/4" wide by 3/8" deep along the entire length of each side rail, and rabbet one of the rear corners of each side rail 3/4" wide by 3/8" deep. |
1 | 1" x 12" clear pine | 15-1/2" x 1-7/8" x 3/4" | This is the rear rail. Dado 3/4" wide by 3/8" deep along the entire length. |
1 | 1" x 12" clear pine | 14-5/8" x 3/4" x 3/4" | This is the entrance reducer. Cut two notches on two different sides of the entrance reducer (one side 3/8" high by ¾" wide, and the other side 3/8" high by 4" wide). |
1 | 3/4" exterior plywood | 21-5/8" x 15-1/2" x 3/4" | This is the floor. |
Quantity | Material | Dimensions | Notes |
---|---|---|---|
4 | 1" x 12" clear pine | 19-7/8" x 9-5/8" x 3/4" | These are the long sides. For the 3/4" finger joints, start your first cut 3/4" from the bottom. Note that the top finger is 5/8" (not 3/4") and is trimmed to 3/8" long. |
4 | 1" x 12" clear pine | 16-1/4" x 9-5/8" x 3/4" | These are the short sides. For the 3/4" finger joints, start your first cut at the bottom. Note that the top finger is 1-3/8" (not 3/4"). Rabbet a cut 5/8" wide by 3/8" deep along the entire inside top length. |
4 | 1" x 12" clear pine | 16-1/4" x 1-7/8" x 3/4" | These are the hand rails. |
Quantity | Material | Dimensions | Notes |
---|---|---|---|
2 | 1" x 12" clear pine | 19-7/8" x 6-5/8" x 3/4" | These are the long sides. For the 3/4" finger joints, start your first cut 3/4" from the bottom. Note that the top finger is 5/8" (not 3/4") and is trimmed to 3/8" long. |
2 | 1" x 12" clear pine | 16-1/4" x 6-5/8" x 3/4" | These are the short sides. For the 3/4" finger joints, start your first cut at the bottom. Note that the top finger is 1-3/8" (not 3/4"). Rabbet a groove 5/8" wide by 3/8" deep along the entire inside top length. |
2 | 1" x 12" clear pine | 16-1/4" x 1-7/8" x 3/4" | These are the hand rails. |
Quantity | Material | Dimensions | Notes |
---|---|---|---|
2 | 1" x 12" clear pine | 19-7/8" x 3/4" x 3/4" | These are the long rails. Dado 1/4" wide by 3/8" deep along entire length, 1/8" from edge. |
2 | 1" x 12" clear pine | 15-1/2" x 3/4" x 3/4" | These are the short rails. Dado 1/4" wide by 3/8" deep along entire length, 1/8" from edge. Option: Cut a 3/4" wide by 1/4" deep ventilation notch on the center point of one short rail (on the thick side of the rail). |
1 | ¼" lauan plywood | 19-1/8" x 15-7/16" x 1/4" | This is the top. Drill a 1" round ventilation hole in the center of the plywood. |
Quantity | Material | Dimensions | Notes |
---|---|---|---|
2 | 1" x 12" clear pine | 21-1/4" x 2-1/4" x 3/4" | These are the long rails. Rabbet 3/4" wide by 3/8" deep along entire length of top edge. |
2 | 1" x 12" clear pine | 18-1/4" x 2-1/4" x 3/4" | These are the short rails. Rabbet 3/4" wide by 3/8" deep along entire length of top edge. Also rabbet 3/4" wide by 3/8" deep along both ends of the boards. |
1 | 3/4" exterior plywood | 21-1/4" x 17-1/2" x 3/4" | This is the top. |
1 | 20" aluminum flashing | 23-3/4" x 20" | This is the protective metal roof. Wrap the flashing over the top of the assembled outer cover. There will be a 7/8" lip folded over the edges of the top. Fold the corners to avoid sharp edges. |